Forged Shafts for Section Mill

Cast Shafts for Section Mill

CLASSFICATION CHEMISTRY Tensile Power (N/mmtwo)
C Si Mn Cr Mo
42CrMo .38-.forty five .seventeen-.37 .50-.80 .90-one.20 .fifteen-.30 ≥800

Technological innovation

–MELTING

TSR Rolls manufacturing unit is equipped with a range of smelting equipments, these kinds of as EBT electrical arc furnace, LF double-little bit refining furnace, VD-VOD vacuum furnaces and and so on. Sophisticated smelting tools supplemented by temperature control, component analysis and other tests equipment make sure that each furnace is in line with the requirements of molten steel.

Steel Foundry

  • EBT Arc Furnace Ability 55T
  • Ladle Furnace, Double situation Ability 55 T Every
  • Vacuum Degassing VD + VOD, nine units Potential ninety T Every
  • Medium Frequency Induction Furnaces, two sets Potential 20 T Each

Big Rolls Foundry

  • 2 x twenty T Medium Frequency Induction Furnaces
  • 2 x 10 T Medium Frequency Induction Furnaces
  • 2 x seven T Medium Frequency Induction Furnaces
  • 2 x three T Medium Frequency Induction Furnaces

Small Rolls Foundry

  • 2 x 3 T Medium Frequency Induction Furnaces
  • 2 x one.5 T Medium Frequency Induction Furnaces
  • two x 1 T Medium Frequency Induction Furnaces

    

–CASTING

TSR Rolls applies advanced roll casting technological innovation to initial-class foundry products. Our primary generation procedures use pcs to control and decide on parameters routinely. So we can ensure that every batch of rolls has constant generation process handle. Each and every step is traceable by our Digital recording system. No matter whether it is static casting or centrifugal casting, our items have superb functionality.

7 Horizontal Spin Casters (Centrifugal Devices)

  • 1 Device Ø 1.600 mm x 4.500 mm B.L.
  • 1 Device Ø 1.four hundred mm x three.000 mm B.L.
  • two Units Ø 800 mm x two.600 mm B.L.
  • 1 Unit Ø five hundred mm
  • 2 Units Ø 300 mm

In addition a complete set of chills, chillers and moulding tackle to solid all sort of rolls including huge section rolls with the barrel shaped with grooves and collars in as-solid problem.

     

–Warmth Treatment method

In the course of the producing method of rolls, many resources need to have to pass 1 or much more warmth remedy to additional attain the most appropriate mechanical properties and very good microstructure. The resistance furnace of TS ROLL can accomplish multi-position exact temperature manage to guarantee uniformity of the furnace temperature. Among different furnaces, we use a unified personal computer control to accomplish the furnace heating and cooling regularity in purchase to guarantee the rolls from diverse furnaces with identical microstructure and performance.

  • Differential Warmth Remedy Furnace Ø one.600 mm x two.800 mm B.L.
  • Spray quenching device, Maximum capacity: Ø1800mm rolls
  • Electrical fumaces, Optimum capacity: 200T 18 sets – bogie sort
  • 7  sets – reduced-temperature
  • 11 sets – substantial temperature

    

–MACHINING

TSR Roll has a machining shop of a lot more than 15.000 square meters, which includes the lathe, boring machine, grinding machine and other modern day processing gear for rolls. Thanks for the first-class operator working on substantial-precision CNC products, it is easy to generate the rolls with numerous sorts of grooves and precise tolerances.

  • CK61160 CNC Lathe, Maximum ability: 32T
  • MK84200 CNC Grinding equipment, Highest capacity: 50T
  • C9125*6/sixty three Turing and Uninteresting equipment, Greatest potential: 63T
  • T6920D Boring machine

    

–Good quality ASSURANCE  

The higher performance specifications of modern mills need trustworthy rolls able of remaining in the creation cycle lengthier than ever while nevertheless assuring a large high quality of the rolled items. TS Rolls has constructed a regular high quality manage throughout the producing approach. Our aim is giving the consumer with reputable rolls capable to complete much better, contributing to buyer advantage, price reduction and fulfillment.

Since the beginning TS Roll acquired the ISO 9001:2008 Top quality Management Program Certification. Based mostly on our consistent adherence to the good quality administration, TS Roll merchandise top quality has been universally acclaimed by dozens of buyers globally.

  • Emission Spectrometer ARL – 3460 Two sets
  • Carbon & Sulphur Analyzer CS-80
  • Hydrogen & Oxygen Analyzers
  • Thermal Analyzer
  • Hardness Testers (Moveable and Laboratory sets)
  • Ultrasonic Screening Equipments (Numerous models)
  • Material Tests Equipment WAW-600
  • Charpy Effect Examination Device JSB-300

   

Provider AND Support

At TSR Roll, we are concentrated on the roll support. Our Specialized Provider will help you to solve concerns about roll maintenance, roll dress in, roll damages, roll configuration, condition of the roll, surface area hardness, roughness, temperature distribution and injury inspection amid other people. The aim is lowering the Whole Price of Operation for the consumer by giving reputable rolls and advanced roll provider always with rigorous adherence to the shipping and delivery time.

Distribution of Buyers & Service Middle